Makambani mazhinji haaisi mari yakakwana mukugadzirisa midziyo yavo, uye kuregeredza nyaya dzekugadzirisa hakuiti kuti matambudziko aende.
"Maererano nevanotungamira vagadziri, kugadzirisa uye kugadzirisa avhareji yepakati pe30 kusvika 35 muzana yemari yekushandisa zvakananga," anodaro Erik Schmidt, Resource Development Manager, Johnson Crushers International, Inc. "Ichi chinhu chikuru pamusoro pepamusoro pemidziyo iyoyo.
Kugadzirisa kunowanzova chimwe chezvinhu zvinogurwa, asi chirongwa chekugadzirisa chisina mari chinodhura maoparesheni mari yakawanda munzira.
Kune nzira nhatu dzekuchengetedza: reactive, kudzivirira uye kufanotaura. Reactive is repairing somethingat yatadza. Kuchengetedza kwekudzivirira kunowanzoonekwa sekusina basa asi kunoderedza nguva yekudzikira nekuti muchina uri kugadzirwa usati watadza. Kufanotaura kunoreva kushandisa nhoroondo yehupenyu sevhisi data kuona kuti muchina ungangopunzika riini wotora matanho anodiwa kugadzirisa dambudziko risati rakundikana.
Kudzivirira kutadza kwemuchina, Schmidt inopa matipi pane yakachinjika shaft impact (HSI) crushers uye cone crushers.
Ita Daily Visual Inspections
Sekureva kwaSchmidt, kuongororwa kwezuva nezuva kwekuona kuchabata huwandu hwakawanda hwekutadza kuri kuuya kunogona kunge kuri kudhurisa mashandiro munguva isina kufanira uye inodzivirirwa pasi. "Ndosaka iri nhamba yekutanga pane yangu runyorwa rwematipi ekugadzirisa crusher," anodaro Schmidt.
Kuongororwa kwemazuva ese paHSI crushers kunosanganisira kutarisa makiyi ekupfeka zvikamu zvecrusher, senge rotor uye liner, pamwe nezvinhu zvebhenji, senge nguva dzemahombekombe uye amperage dhizaini.
"Kushaikwa kwekuongorora kwezuva nezuva kuri kuitika zvakanyanya kupfuura izvo vanhu vangada kubvuma," anodaro Schmidt. "Kana iwe ukapinda mukamuri yekupwanya zuva rega rega uye uchitsvaga kuvharika, kuvaka zvinhu uye kupfeka, unogona kudzivirira kutadza kuitika nekuona matambudziko emangwana nhasi. Uye, kana uchivhiya muvhu rakanyorova, rinonamira, kana kuti revhu, ungawana kuti unofanira kupindamo kanopfuura kamwe pazuva.”
Kuongorora kwekuona kwakakosha. Mumamiriro ezvinhu apo mutakuri ari pasi pemataundi econe crusher, zvinhu zvacho zvinovaka mukati mekamuri yekupwanya uye pakupedzisira kumisa crusher. Zvinhu zvinogona kuramba zvakanamira mukati zvisingaonekwe.
"Hapana anokambaira mukati imomo kuti aone kuti ichakavharika mukati mekoni," anodaro Schmit. “Zvino, kana vangowana dhizaini rekuburitsa richienda zvakare, vanotanga crusher. Ndicho chinhu chisina kururama zvachose kuita. Kiya kunze uye tag kunze, wobva wapindamo uye utarise, nekuti zvinhu zvinogona kuvharira makamuri zviri nyore, zvichikonzera kupera kwakanyanya uye kunyangwe kukuvadzwa-kutevedzana kune anti-spin mecha kana zvine chekuita nemukati zvinhu.
Usashandise Zvisizvo Michina Yako
Michina yekusaidzira kupfuura yaisingakwanisi kuita kana kuti kuishandisa pakushandisa kwayasina kugadzirirwa kana kuti nokuregeredza kuita zvimwe zviito inzira dzokushandisa muchina wacho zvisizvo. Kana ukavamanikidza kupfuura miganhu yavo, ndiko kushungurudzwa,” anodaro Schmidt.
Mumacone crushers, imwe nzira yakajairika yekushungurudza ndiro inoyangarara. “Inonziwo ring bounce kana upper frame movement. Ndiyo yekuyamura yemuchina iyo yakagadzirirwa kubvumidza zvisingachinjike kupfuura nemuchina, asi kana iwe uchiramba uchikunda zvekuyamura nekuda kwekushandisa, izvo zvinozokonzera kukuvara pachigaro uye zvimwe zvinhu zvemukati. Chiratidzo chekushungurudzwa uye mhedzisiro yacho inodhura nguva nekugadzirisa,” anodaro Schmidt.
Kuti udzivise mbiya inoyangarara, Schmidt anokurudzira kuti utarise zvinhu zvekudyisa zvichipinda mucrusher asi chengeta crusher ichidzipwa. "Unogona kunge uine mafaindi akawanda achipinda mucrusher, zvinoreva kuti une dambudziko rekuongorora-kwete dambudziko rinopisa," anodaro. "Zvakare, iwe unoda kudzipa chikafu chinopwanya kuti uwane huwandu hwakanyanya hwekugadzira uye 360-degree kupwanya." Usafudza mupfuri; izvo zvinozotungamira kune kusaenzana kwechikamu kupfeka, kuwanda kwechigadzirwa saizi uye kushoma kugadzirwa. Mushandi asina ruzivo anowanzo dzikisa chiyero chekudya pane kungovhura iyo yepedyo yekuseta.
Kune HSI, Schmidt inokurudzira kupa yakanyatso giredhi yekupinza chikafu kune inopwanya, nekuti izvi zvichawedzera kugadzirwa uku uchideredza mutengo, uye kunyatsogadzirira chikafu kana uchipwanya kongiri yakadzokororwa nesimbi, nekuti izvi zvinoderedza plugging mukamuri uye kuvhuvhuta bhari kuputsika. Kutadza kutora matanho ekuzvidzivirira pakushandisa midziyo ihasha.
Shandisa Zvakakwana uye Zvakachena Fluid
Nguva dzose shandisa zvinwiwa zvakatemwa nemugadziri uye tarisa nemazano avo kana uchironga kushandisa chimwe chinhu kunze kwezvakatsanangurwa. "Chenjera kana uchichinja mavhisikirwo emafuta. Kuita izvi kunozoshandurawo kudzvanyirira kwakanyanya (EP) chiyero chemafuta, uye anogona kusaita zvakafanana mumushini wako," anodaro Schmidt.
Schmidt anoyambirawo kuti mafuta akawanda kazhinji haana kuchena sezvaunofunga, uye anokurudzira kuti mafuta ako aongororwe. Funga nezve pre-filtration pane imwe neimwe shanduko kana sevhisi nzvimbo
Zvinosvibisa zvakaita setsvina nemvura zvinogona zvakare kupinda mumafuta, ingave iri mudura kana pakuzadza muchina. "Aenda mazuva ebhaketi rakavhurika," anodaro Schmidt. Zvino, zvinwiwa zvese zvinoda kucheneswa, uye kuchenjerera kwakawanda kunotorwa kudzivirira kusvibiswa.
“Tier 3 neTier 4 injini dzinoshandisa high-pressure jekiseni system uye, kana chero tsvina ikapinda musystem, uye waipukuta. Unozopedzisira wave kutsiva pombi dzejekiseni dzemuchina uye pamwe nezvimwe zvese zvinoumba mafuta enjanji muhurongwa,” anodaro Schmidt.
Kusashandisa Kunowedzera Matambudziko Ekuchengetedza
Sekureva kwaSchmidt, kusashandisa zvisizvo kunotungamirira kukugadzirisa kwakawanda uye kukundikana. “Tarisa zviri kuitika uye zvauri kutarisira kubva pazviri. Chii chepamusoro-saizi yekudyisa inoenda mumushini uye nemuchina wakavharika padivi kuseta? Izvi zvinokupa kuderedzwa kwemuchina,” anotsanangura kudaro Schmidt.
PaHSIs, Schmidt anokurudzira kuti usapfuure reshiyo yekudzikisa ye12:1 kusvika 18:1. Yakawandisa kudzikisa reshiyo inoderedza mitengo yekugadzira uye kupfupisa hupenyu hwecrusher.
Kana iwe ukapfuura izvo HSI kana cone crusher yakagadzirirwa kuita mukati mekumisikidzwa kwayo, unogona kutarisira kudzikisira hupenyu hwezvimwe zvikamu, nekuti uri kuisa zvinonetsa pazvikamu zvemuchina izvo zvisina kugadzirwa kutakura kusagadzikana ikoko.
Kusashandisa zvisizvo kunogona kutungamira mukupfeka kwe liner zvisina kuenzana. "Kana iyo crusher yakadzikira mukamuri kana kumusoro mukamuri, iwe uchatora homwe kana hoko, uye zvinokonzeresa kuwanda, ingave yakakwirira amp draw kana mbiya inoyangarara." Izvi zvichava nemhedzisiro yakaipa pakuita uye kukonzera kukuvadza kwenguva refu kune componentry.
Benchmark Key Machine Data
Kuziva mamiriro emuchina kana avhareji ekushanda kwakakosha pakutarisa hutano hwemuchina. Mushure mezvose, haugone kuziva kana muchina uri kushanda kunze kweakajairwa kana avhareji mamiriro ekushanda kunze kwekunge iwe uchiziva kuti aya mamiriro ndeapi.
"Kana ukachengeta bhuku regi, data rekushanda kwenguva refu rinogadzira maitiro uye chero data iri kunze kune iyo maitiro inogona kunge iri chiratidzo chekuti chimwe chinhu hachina kunaka," anodaro Schmidt. "Unogona kufanotaura kana muchina uchatadza."
Paunenge uchinge waisa data yakakwana, iwe unozogona kuona mafambiro mu data. Paunenge uchinge waziva maitiro, zviito zvinogona kutorwa kuve nechokwadi kuti hazvigadzirire isina kurongwa nguva. "Ndeipi nguva dzemichina yako pasi?" anobvunza Schmidt. "Zvinotora nguva yakareba sei kuti crusher imire mushure mekunge wabaya bhatani rekumisa? Kazhinji, zvinotora 72 seconds, semuenzaniso; nhasi zvatora 20 seconds. Chiri kukuudza chii?”
Nekutarisa izvi uye zvimwe zvinongedzo zvinongedzo zvehutano hwemuchina, unogona kuona matambudziko kare, mudziyo usati watadza mukugadzira, uye sevhisi inogona kurongerwa nguva inozodhura iwe kuderera. Benchmarking ndiyo yakakosha mukuita zvekufungidzira kugadzirisa.
An ounce yekudzivirira inokosha pondo yekurapa. Kugadzirisa uye kugadzirisa zvinogona kudhura asi, nezvose zvinogona kuitika zvinomuka kubva mukusagadzirisa, ndiyo sarudzo isingadhure.
Nguva yekutumira: Nov-09-2023